Industrial automation consulting transforms operations

Industrial automation consulting is pivotal in this transformative journey, offering businesses guidance through the intricate landscape of modern technology. Consultants rigorously assess existing systems, identify deficiencies, and propose customized solutions that streamline processes, reduce downtime, and enhance production efficiency.

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How Industrial Automation Consulting will help your business

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What Is Industrial Automation Consulting?

Industrial automation consulting transforms manufacturing operations by addressing concerns around strategy, execution, and sustainability of automation systems. These consultants assess current manufacturing processes, design, implement, and maintain automation solutions.

By evaluating current processes, consultants are able to identify repetitive tasks, significant bottlenecks, and automation opportunities that could add significant value.

Automation consultants work closely with company teams to identify high-priority targets and leverage the latest automation technologies, thereby narrowing the industrial automation gap.

Recommendations may include the implementation of technologies such as PLCs and HMIs to streamline operations, along with setting up automation systems like SCADA to automate routine industrial tasks.

This phase involves creating an automation architecture that spans systems and plants to facilitate seamless integration, maximizing operational efficiencies.

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We connect you with the best experts across a wide range of industries.

Thanks to our long-term experience and wide database of specialists, we can provide you with a qualified person within 72 hours.

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completed projects

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experience of

13 years across
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When should you use Industrial Automation Consulting

When industrial companies are exploring ways to design or revamp their plant automation systems, engaging an industrial automation consultant can prove invaluable. These experts provide insights into the latest automation technologies and strategic guidance for seamless integration.

Upgrades

Engaging in industrial automation consulting services during manufacturing upgrades helps companies streamline their operations to enhance productivity and efficiency.

Expansions

Industrial automation systems enable factories to optimize resource use, supporting scalable expansions without a proportional increase in input costs.

Issues

Industrial automation consultants assist in creating prototypes and simulations that identify and resolve design issues before full-scale production begins.

Standardization

Industrial automation consulting provides significant contributions to process standardization by closely examining existing manufacturing processes.

How it works? It’s straightforward

Initial Audit

Processes, equipment, and systems are assessed to identify inefficiencies, manual bottlenecks, and integration gaps. This diagnostic phase shapes a tailored automation improvement roadmap.

Targeted Execution

Solutions are implemented through phased upgrades, vendor coordination, and onsite leadership. The goal is to enhance reliability, reduce errors, and align automation with business objectives.

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Trusted by

Employees GQ Experts

Explore a straightforward comparison between traditional employment and interim solutions, and gain valuable insights into the distinct advantages interim solutions can offer your company.

Employees

  • Limited adaptability - fixed job roles and responsibilities
  • Loss of motivation
  • Long-term commitments for the company
  • Higher overhead costs due to benefits, taxes and insurance
  • Training and development costs
  • Administrative burden - multitude of administrative tasks
  • hidden costs like paid leave and doctor visit allowance

GQ professionals

  • Our expert does not need training and brings high added value
  • Can start immediately
  • Provides own tools and equipment
  • Exactly defined working period, long / short term contract
  • Does not increase your headcount
  • Easy budget planning
  • 1 invoice = no hidden costs

Compare your real costs

In assessing the costs of an interim expert versus a permanent employee, it’s important to consider more than just the salary. Take a look at the simple calculator.

Employee

GQ Interim Expert

  • Top Manager Position Employee

    Fixed salary5 000,00€per Month
    Bonus 13 month pay, 14 month pay833,00€per Month
    State Contributions2 053,33€per Month
    Paid vacation, doctor visits1 340,73€per Month
    Equipment (car, notebook, phone, etc.)1 000,00€per Month
    Executive search fee1 250,00€per Month
    Total TOP manager costs per Employee11 477,40€per Month
    TOTAL cost per Employee137 728,76€per Year
  • Top Manager Position GQ Interim

    Fixed salary10 000,00€per Month
    Bonus 13 month pay, 14 month pay0 €per Month
    State Contributions0 €per Month
    Paid vacation, doctor visits0 €per Month
    Equipment (car, notebook, phone, etc.)0 €per Month
    Executive search fee0 €per Month
    Total TOP manager costs per Employee0 €per Month
    TOTAL cost per GQ interim120 000,00€per Year

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Key features of effective
Industrial Automation Consulting

Successful industrial automation is not only about technology—it is about people adapting to new ways of working. Effective consultants guide organizations through the operational and cultural impact of automation, ensuring teams understand how new systems affect daily work. They structure communication, training, and rollout phases so employees are prepared rather than overwhelmed. This reduces resistance and prevents productivity loss during implementation. Beyond initial rollout, consultants help organizations embed automation into everyday operations. By aligning leadership, operators, and maintenance teams, they ensure automation is accepted, used correctly, and continuously improved. This focus on adoption is what turns automation from a one-time project into a sustainable operational advantage.

Industrial automation consulting is most effective when grounded in lean manufacturing principles. Consultants focus first on eliminating waste, inefficiencies, and unnecessary complexity before introducing automation. This ensures technology enhances flow rather than locking in flawed processes. Lean thinking allows automation to target the highest-impact areas of production. By combining lean methodologies with automation expertise, consultants design solutions that reduce manual handling, shorten cycle times, and improve consistency. The result is not just faster production, but more predictable and controllable operations. Automation becomes a tool for continuous improvement, not a standalone upgrade.

Experienced automation consultants work across PLC platforms, HMIs, SCADA systems, robotics, vision systems, and industrial networks. This broad technical exposure allows them to diagnose problems accurately and design solutions without vendor bias. Rather than forcing one system everywhere, they select technologies that fit the plant’s reality. This cross-system expertise is especially valuable in mixed or legacy environments. Consultants ensure new automation integrates cleanly with existing equipment, avoiding unnecessary replacements. The result is a scalable automation architecture that supports gradual modernization while protecting previous investments.

Effective industrial automation consulting starts with process objectives, not hardware specifications. Consultants analyze throughput requirements, downtime drivers, safety risks, and quality constraints before recommending any technology. Every automation decision is tied directly to measurable operational goals. This process-first mindset ensures that automation delivers real business value. Improvements are tracked against KPIs such as output, scrap rate, availability, or labor efficiency. By designing around performance targets, consultants prevent overengineering and ensure automation simplifies operations rather than adding complexity.

Interested in
Industrial Automation Consulting
to improve your business?

At GQ Interim, we’ve successfully placed Interim Industrial Automation Consulting with leading clients across multiple industries, delivering measurable improvements in project execution, strategic planning, and leadership during transitions.

Our experience, paired with a proven approach, ensures that each Industrial Automation Consulting brings exceptional value, turning challenges into opportunities for sustainable growth.

Benefits of working with us

Flexibility

We highly value the ability to adapt quickly, offering swift deployment to meet the varying demands of projects in different locations.

Professionalism

We partner only with top-tier professionals and expect the highest quality of service to ensure your business thrives.

Attitude

We require a professional attitude, focusing on strong work ethics and adherence to the highest standards in every task.

We provide top- level experts

Our experts are ready to engage in your projects immediately.

Interesting project offers

Take advantage of the opportunity and find yours today.

Word from our CEO

"Industrial automation consulting is a critical asset for modern manufacturers aiming to boost operational efficiency and reduce costs."

Engaging with expert consultants allows companies to strategically identify and implement advanced automation systems such as PLCs, HMIs, and SCADA.

Filip Gergely

CEO at GQ Interim

Key duties of
Industrial Automation Consulting

Analysis

Consultants begin by deeply analyzing current production processes, equipment behavior, and data flows. They identify repetitive tasks, bottlenecks, manual interventions, and failure points that limit efficiency. This analysis combines shop-floor observation with data review to understand how systems truly operate—not just how they are designed. Based on these findings, consultants define where automation will create the greatest impact. This prevents technology from being applied blindly and ensures improvements are targeted. A strong analysis phase sets the foundation for successful automation outcomes.

Redesign

Once improvement areas are identified, consultants redesign workflows to support automation effectively. This may involve reorganizing process sequences, redefining operator roles, or restructuring material flow. The goal is to create a process that automation can support smoothly and reliably. Redesign focuses on reducing handoffs, minimizing delays, and simplifying control logic. Consultants ensure redesigned workflows are practical for operators and maintainable over time. This step ensures automation improves flow rather than introducing new constraints.

Selection

Selecting the right automation technology is critical for long-term performance. Consultants evaluate hardware, software, and vendors based on technical fit, scalability, support, and lifecycle cost. Decisions are guided by production requirements, plant layout, and integration constraints. Vendor-neutral consulting ensures choices are made in the best interest of the operation, not tied to specific suppliers. Consultants also align selections with maintenance capabilities and future expansion plans. This results in systems that are robust, flexible, and support long-term growth.

Monitoring

After implementation, consultants establish methods to track automation performance against defined objectives. This includes monitoring uptime, cycle time, quality metrics, and safety performance. Data is used to verify whether automation delivers expected gains. Where performance falls short, consultants adjust logic, workflows, or system settings. Continuous validation ensures automation delivers consistent value. This prevents projects from being considered “done” before results are fully realized.

Planning

Automation is only effective if internal teams can operate and maintain it confidently. Consultants design training programs tailored to operators, technicians, and engineers. Training focuses on real operational scenarios rather than theoretical instruction. This includes PLC logic understanding, robot operation, fault diagnosis, and system troubleshooting. By building internal capability, consultants reduce dependency on external support. Training ensures automation remains stable and adaptable long after deployment.

Support

Industrial automation consulting does not end at go-live. Consultants provide post-deployment support to address early-stage issues, optimize performance, and refine system behavior. This phase is critical for stabilizing production after change. As business needs evolve, consultants help adjust automation to new requirements. Whether scaling output, adding products, or improving reliability, ongoing support ensures systems remain aligned with operational goals. This long-term partnership protects automation investments and maximizes return.

Frequently asked questions

Looking for answers about how Industrial Automation Consulting work? Our FAQ section covers common questions, helping you quickly understand how we deliver tailored solutions for your business needs.

Industrial automation consulting involves analyzing, designing, and optimizing systems that control machines, processes, and data flow in industrial environments. It helps manufacturers increase efficiency, reduce errors, and stay competitive through smarter operations.

 

Consultants identify inefficiencies in processes and recommend tailored automation solutions that streamline operations and reduce downtime. They also help align systems with production goals to maximize throughput and quality.

Industries like automotive, food and beverage, pharmaceuticals, energy, and logistics all benefit from customized automation strategies. These solutions improve precision, traceability, and operational resilience.

Effective consulting leads to long-term savings by minimizing waste, boosting output, and reducing human error. The ROI often becomes clear through measurable improvements in uptime, safety, and system integration.

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