Poka Yoke Examples That Make a Difference
Poka Yoke, also known as mistake-proofing, is a simple yet powerful Lean technique designed to prevent errors before they become defects. Originating from the Toyota Production System and closely linked to the principle of Jidoka, Poka Yoke uses physical devices, sensors, or process steps to either eliminate the possibility of mistakes or immediately highlight them.
Understanding Jidoka in Lean Manufacturing
Jidoka, one of the core pillars of the Toyota Production System, focuses on building quality directly into the process rather than inspecting for it afterward. Often called “automation with a human touch,” Jidoka empowers machines and operators to detect abnormalities, stop production when needed, and prevent defects from moving downstream.
All About Heijunka
Heijunka means leveling in Japanese. Synonyms are Level Production and Production Smoothing. Heijunka helps the organizations to meet all demands while reducing wastes in production and interpersonal processes.
Lean vs Agile: How to Choose the Right Approach
Lean vs Agile are two powerful methodologies aimed at improving efficiency, but they serve different purposes. Lean focuses on reducing waste and optimizing flow, while Agile emphasizes flexibility and speed. Understanding their differences helps teams choose the best fit for their goals.